LIQUIDYNE® LDS
TABLE OF CONTENTS
LIQUIDYNE® LDS
The Liquidyne LDS is specially designed for pumps that process polluted and aggressive media. It seals off the pump shaft and uses an external flush to lubricate, cool and clean the seal.
Applications
Deepwell pumps
Slurry pumps
Self-priming centrifugal pumps
Diffuser pumps
Booster pumps
Split case pumps
Concrete volute pumps
Sewage pumps
Vertical suspended pumps
Axial pumps
Fish-friendly pumps
Advantages
Suitable for dry start-up of the pump
Most durable solution
Predictable lifetime due to condition monitoring
Low power consumption
Maximised maintenance intervals
Hard Metal Layer (HML) coating for extra durable grooved liners
Optional design: can be designed with divisible housing parts
This seal is mainly applied to dredging pumps, sewage water pumps, booster pumps and mining pumps.
<100 MICRON
6<PH<8
NO
RESTRICTION
NO
RESTRICTION
0<T<90°C
1<P<41
HOW IT WORKS
The Liquidyne LDS is applied on pumps that process polluted and aggressive media. To protect the seal against this media, an external flush is used to lubricate, cool and clean the seal. The flush flows through the seal as well as towards the pump. This ensures that the pump medium is kept away from the seal to create the most durable solution.
The Liquidyne seal is made up of different modules and fulfills the following functions:
- Sealing the pump shaft
- Reducing pressure
- Retaining dirt
The order of the modules can vary and depends on the specific application. The seal can be roughly divided into two parts:
- A grooved shaft sleeve that is clamped and rotates with the pump shaft;
- The stationary housing parts and rubber lip seals are mounted against the pump housing.
The water-lubricated Liquidyne lip seals run over a partially grooved shaft sleeve placed over the pump shaft. The helical shape of the grooves and peripheral speed (RPM) of the liner create water flow (similar to aquaplaning) between the grooves and the lip seal. The water flows from the pump side to the drain of the seal. The condition of the seal is monitored by measuring the water flow from the pump side to the drain of the seal. The Liquidyne LDS is available for shaft diameters from 35 to 510 millimetres.
MATERIALS
The Liquidyne LDS consists of a grooved shaft sleeve (stainless steel) with hard metal wear layer (HML), housing parts (bronze or stainless steel), NBR lip seals, Hastelloy® C4 springs and a stainless steel clamping ring.
OPTIONAL
Low-pressure pumps can optionally use a liner with a smooth and flat surface instead of a grooved surface.
CUSTOMISATION
Are our standard solutions not suitable for your application? Our engineers are more than happy to develop a custom-made sealing product!
PREDICTABLE LIFETIME
One of the main benefits of the Liquidyne is that the condition monitoring function is not just to simply monitor the condition of the seal, but it also creates a predictable lifetime. How? Over time, the grooves on the shaft sleeve gradually wear down. Less water is transported over the shaft sleeve and the amount of water leaving the drain decreases. When the drain flow is at 20% of the initial flow, maintenance needs to be planned.
By keeping track of this drain flow you can plan maintenance more efficiently, minimising the risk of sudden pump failure, optimise mean time between maintenance and reduce costs.